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Liquid Cooled PEM Fuel Cells
Productsfuel cellsLiquid Cooled PEM Fuel Cells

Liquid Cooled PEM Fuel Cell Stacks

1kW · 2kW · 3kW · 4kW · 5kW

Liquid cooled PEM fuel cell stacks from 1kW to 5kW. Active coolant loop for stable thermal management under continuous and high-load operation. Suited for vehicle integration, stationary power systems and applications requiring sustained high-power output in demanding environments.

Products

HWFC-1000Liquid Cooled PEM

Liquid cooled PEM fuel cell stack. 1kW rated output. Active coolant loop, wide operating temperature range including sub-zero ambient.

Lead time: 4–8 weeks

Specifications
Rated Power1000 W
Rated Current0–130 A
Voltage Range7.2–12 V DC
Hydrogen Consumption13.04 SLPM
Hydrogen Pressure0.5–0.6 bar
Hydrogen Purity>99.99%
Operating Temperature-15 to 55 °C
Stack Dimensions111 × 260 × 138 mm
Weight4400 g
CoolingLiquid cooled

What is a Liquid Cooled PEM Fuel Cell?

A liquid cooled PEM fuel cell stack generates electricity through the electrochemical reaction of hydrogen and oxygen across a proton exchange membrane — the same fundamental process as air cooled stacks, but with an active liquid cooling circuit maintaining stack temperature under higher and sustained power demands.

In a liquid cooled stack, coolant channels are integrated into or between the bipolar plates. A pump circulates coolant — typically deionised water or a water-glycol mixture — through the stack and an external radiator or heat exchanger. This active thermal management maintains the stack within its optimal operating temperature range regardless of ambient conditions or load profile, enabling sustained operation at high power densities that would cause thermal runaway in a passively cooled design.

The HWFC series operates across a wide temperature range — including sub-zero ambient conditions down to -15°C — making it suitable for outdoor installations, vehicle applications and environments where ambient temperature control is not possible. At 1kW to 5kW rated output, HWFC stacks are used in light hydrogen vehicles, stationary backup power systems, marine applications and integrated power modules where continuous duty at rated power is required. All HWFC stacks require hydrogen at >99.99% purity and ambient air at the cathode — no compressed oxygen supply is needed.

Applications

Hydrogen vehicle and light EV range extension
Stationary backup and continuous power generation
Marine and outdoor power systems
Integrated hydrogen power modules
High-duty fuel cell test and evaluation
Off-grid power for remote installations
Industrial hydrogen power demonstration

Frequently asked questions

Why choose liquid cooled over air cooled for fuel cells?
Liquid cooled stacks maintain stable operating temperature under high and continuous loads — essential when running at rated power for extended periods. Air cooled stacks are simpler and lighter but limited in their ability to reject heat at higher power levels. For applications above 3–5kW requiring continuous duty, or for vehicle and outdoor installations where ambient conditions vary widely, liquid cooling provides the thermal stability needed for reliable long-term operation.
What coolant does an HWFC stack use?
HWFC stacks use deionised water or a deionised water-glycol mixture as coolant. Standard tap water or antifreeze is not suitable — dissolved ions conduct electricity and can cause internal short circuits through the coolant circuit. The coolant must be maintained at low conductivity throughout the system's operational life. Coolant specification, flow rate and pressure requirements are provided in the product documentation.
What hydrogen purity do HWFC fuel cells require?
All HWFC liquid cooled stacks require hydrogen at >99.99% purity (4N grade) at the inlet. Carbon monoxide, sulphur compounds, ammonia and other contaminants poison the platinum catalyst in the MEA, causing irreversible performance degradation. For installations where hydrogen supply purity cannot be continuously guaranteed, an inline purifier upstream of the stack inlet is recommended.
What is the operating temperature range of HWFC stacks?
HWFC stacks operate in ambient temperatures from -15°C to 55°C — a wider range than most air cooled stacks, which typically require ambient temperatures above 5°C. The active coolant circuit maintains stack temperature within the optimal operating window regardless of ambient conditions, making HWFC stacks suitable for outdoor installations, vehicle applications and cold-climate deployments.
What hydrogen pressure is required at the HWFC stack inlet?
HWFC stacks require hydrogen at 0.5–0.6 bar gauge pressure at the inlet. A standard pressure regulator downstream of the hydrogen source is sufficient to meet this requirement. Always confirm inlet pressure against the product datasheet before installation — operating above rated inlet pressure risks membrane damage and stack failure.
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